Energy saving analysis
The cost calculation of compressed air leakge:
In the working pressure of 7 bar, 1 kwh power can generate approx. 8 m³ compressed air, the economic cost is about the 0.125RMB/ m³, if the pipeline has a leaking hole with dia. 1mm, it will cause a annual cost losses of about 2,610 RMB/year, calculating as following: 3.48m³/h*6,000h/year*0.125RMB/m³=2,610RMB/year
Data Analysis 1:
60% of the cases, the pressure drop and flow rate reduction is not caused by air compressor, pipe leakage, the installation and using are the main reasons
92% of companies have leakage problems in using compressed air system
42% of companies have to increase the compressor pressure to overcome the problems caused by leakage of the piping system
Data Analysis 2:
Only 60% of the energy generated by compressed air is really used
25% of energy loss is leakage
10% is due to air pressure drop
5% is due to improper using
Traditional steel pipe line
Easy to corrosion, the tube inner surface become rough by reason of corrosion, pipe diameter reducing, it causes more pressure drop
Rust or even perforation of the steel pipes, only causing leakage, and big safety risks
By reason of bad air quality, polluting the downstream equipment and products
Airtight aluminum alloy fast-install pipe
Aluminum body with a special internal and external surface treatment process, excellent anti-corrosion performance
Full diameter special structural design without pressure drop
Active surface seal, no leakage
Optimization design of full pipe diameter
Applying the active surface sealing, without leakage problem
